Industrial Support Service
Chemical Cleaning
Our experts will carry out an in-depth analysis of the project and give a comprehensive solution in the most complex chemical cleaning assignments.
HAL offers comprehensive precommissioning and operational cleaning of following :
1. PIPING systems (all metallurgies)
2. BOILERS (fire tube, water tube, super critical type)
3. VESSELS (over-head receiver, Columns, strippers etc.)
4. HEAT EXCHANGERS, all type of (shell & tube, plate, U-tube, finned / un-finned tubular, counter / parallel flow etc.)
5. LUBRICATING OIL systems (pump seal oil, flushing oil etc)
for the power, petrochemical and process industries. The process is individually formulated for each application and controlled by computerized corrosion monitoring equipment and analytical instrumentation and devices.
For smaller projects, congested area & rapid turnaround is achieved by the use of state-of-the-art custom manufactured self-contained chemical skid mounted on trucks equipped with pumps, flow meters and mixing tanks, thereby minimizing hook up and disconnection time.
To achieve operational efficiency at an optimum level: pipelines, manufacturing systems, and vessels must be kept clean as it may contain different kinds of sludge, debris, residue or oxides. Such type of operational byproducts create deposits that may significantly reduce the efficiency of the system because of the plugging.
Chemical cleaning processes remove these by-products so that operating efficiency of the system reaches its optimum level.
Oil Flushing
Our experts will minimise downtime of your machines and systems leading to improved plant reliability and productivity, with our oil flushing techniques.
Lodging of harmful contaminants in the hydraulic or lubrication oil systems often leads to the reduction in performance or premature failure. To achieve maximum industrial output from these systems, periodic oil flushing is necessary. It is essential to smooth functioning and will efficiently remove harmful contaminants such as rust, weld slag, and residue of oil, sand and dirt. This process significantly reduces your downtime and possibility of premature failure. HAL have its own particle counter machine.
PARTICLE COUNTER TECHNOLOGY : The particles are counted in six different size ranges. Every particle count test is reported in ISO 4406 (2- and 3-number codes), NAS 1638, and SAE AS4059 formats.
Filtration & Filter Rental
Filtration services include filtering out contaminants from testing water and using reverse osmosis filtration method for boiler feed water.
Bag filtration requires lower investment and are widely used in diverse range of processes. It consists of a filter bag retainer basket, micronrated filter bags, and a pressure vessel. Depending upon the application, the filter bags vary from 1 micron absolute to 50-micron nominal with persistent up to 10 bar and this makes the bags highly efficient in filtering operations. These filters can be used anywhere in BFW line, CW system, waste water systems and others purposes to trap the suspended particles through the fluid.
We offer specialised services in the field of filtration operations by regularly maintaining quality standards and engaging highly expert individuals who work with high-quality materials required for filtration operations. Operational safety is of paramount importance to us and we achieve it by following strict safety guidelines.
Fluid Pumping & Pump Rental
Our fluid pumping services are used for fluid transportation using pumping solutions into or through pipelines, systems, vessels or wells.
We offer pumping services to remove unwanted contaminants and debris from pipelines so that the fluids could be transported in the most efficient manner. Fluid pumping removes debris from the pipelines by significantly increasing cleaning force ratio to clean the debris and scale from the internal areas of the pipelines and vessels. The same fluid containing the debris is then filtered and re-used by injecting it back into the systems to remove additional debris.
Our experts will give you the comprehensive and precise solution depending on client requirement. We are specialised in carrying out piping fluid pumping operations in the most complex piping networks and have garnered valuable experience in facilitating consistent and trouble-free functioning and operation of the network. We can provide pumps on rental basis.
Tank Cleaning
HAL Company specializes in cleaning tanks that are utilized to store various product types including crude oil, fuel oil, slop oil, hazardous chemicals, wastewater, asphalt, and other products. Whether it’s routine maintenance to remove solids and sludge, decontamination measures and tank renovation.
Our personnel conduct a thorough hazard and risk assessment of the entire project site. This includes developing a site-specific health & safety plan that identifies the hazards and the controls to ensure the project is completed safely. All personnel are given extensive confined space entry and rescue training. Training certifications are provided prior to mobilization to the project site.
SERVICES AND CAPABILITIES FOR STORAGE TANKS AND OTHER CONTAINMENT VESSELS:
1. Clean Tanks, Vessels, Sumps and Basins
2. Removal of Hazardous and Non-Hazardous Chemicals
3. Chemical Washing by 2D-3D nozzle with 180-360 degree projection
Application :
1. The jet head products are mainly used to spray strongly and clean inside of tank, generally in field of food processing, beverage, pharmaceutical and other chemical industries.
2. Fixed cleaning spray hole: 360 degree spray completely, 180 degree spray, aperture of spray is 2.5mm
3. Rotary cleaning ball: ball is elliptical and spherical. Jet orifice is flat slot shape.
Centrifugal Pumps
Centrifugal Pumps are the most popular and commonly used type of pump for the transfer/circulation of fluids. In simple words, it is a pump that uses a rotating impeller to move water or other fluids by using centrifugal force. These are the undisputed pump choice especially for delivering liquid from one location to another in numerous industries including agriculture, municipal (water and wastewater plants), industrial, power generation plants, petroleum, mining, chemical, pharmaceutical, and many others.
Centrifugal Pumps are useful since they can generally handle large quantities of fluids, provide very high flow rates (which may vary with the changes in the Total Dynamic Head (TDH) of the particular piping system) and have the ability to adjust their flow rates over a wide range. Centrifugal pumps are generally designed and suitable for liquids with a relatively low viscosity that pours like water or light oil.